Flotation Production Line
Flotation production lines are mineral processing systems that separate target minerals from gangue through bubble adsorption based on the differences in the physicochemical properties of mineral surfaces. They are widely used for the separation of non-ferrous metals, precious metals, ferrous metals, and non-metallic minerals, achieving recovery rates of 85%–98%.
Applications:
Non-ferrous metals: Copper, lead, zinc, nickel, molybdenum, antimony, etc.
Precious metals: Gold, silver
Ferrous metals: Iron, manganese (oxide ores/weakly magnetic ores)
Non-metallic minerals: Graphite, apatite, fluorite, talc, coal
Features: Particularly suitable for the separation of fine/micro-fine (<0.1mm) minerals.
Core Equipment
Crushing: Jaw crusher, cone crusher, vibrating screen. Function: Ore crushing, particle size control
Grinding and Classification: Ball mill, spiral classifier, hydrocyclone. Function: Fine grinding, particle size classification, desliming
Slurry Preparation: Mixing tank, dosing machine. Function: Reagent mixing, slurry conditioning
Flotation: Mechanically stirred flotation machine. Function: Aeration, mixing, mineralization, frothing
Dewatering: Thickener, filter press, dryer. Function: Solid-liquid separation, moisture reduction
Auxiliary Equipment: Feeder, belt conveyor, sand pump, electrical control. Function: Conveying, feeding, automated control
Process Advantages
High Separation Efficiency: High recovery rate of fine minerals, controllable concentrate grade
Strong Adaptability: Can process various ores, easy to achieve multi-metal stepwise recovery
Energy and Water Saving: Flotation machine saves 25%–60% energy; reagent consumption reduced by 20%; high water reuse rate
High Automation: Can achieve DCS centralized control, stable production
Performance Advantages
Performance Advantages
Intelligent
Automatic analysis of operating status and early warning of abnormal conditions allow you to be fully aware of how your equipment is running.
Fully automated
From crushing and feeding to concentrate output, the entire production line can be started and stopped sequentially with a single button.
Safety
The equipment is equipped with multiple mechanical interlocks and electrical protection devices to ensure the safety of personnel and equipment.
Highly adaptable
The equipment can process various types of ore, from soft limestone to high-hardness iron ore, and is adaptable to both dry and wet processing methods.
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